Commit graph

92 commits

Author SHA1 Message Date
Robin Howard
d2c9e5fc9c case: Battery Cage for batch-1 batteries. 2024-08-28 14:23:46 +10:00
Robin Howard
25fcf364d1 case: Battery Cage for batch-0 batteries. 2024-08-27 16:25:05 +10:00
Robin Howard
c13b783acc case: Checkpoint; params cleanup, in preparation for properly parameterising the battery cage. 2024-08-27 14:27:58 +10:00
Robin Howard
dec307ee15 case: Checkpoint cage with cutout, strut-position and button ledge changes. 2024-08-26 16:35:01 +10:00
Robin Howard
1303b8fdd8 case: Checkpoint on cage before snipping out the bottom of the cable cutout, and changing the pegs' unfortunate rotational symmetry. 2024-08-26 15:29:23 +10:00
Robin Howard
2f2bb00668 case: Checkpoint on button ledges. 2024-08-23 23:18:22 +10:00
Robin Howard
9e6a5f8dc5 case: Tweaks for small-size battery; adds buttton ledges as an experiment. 2024-08-22 15:51:54 +10:00
Robin Howard
50671ebd62 case: Cage checkpoint, v7e, side-spring mirroring, top bracket switched to inner-bracket style to stop smushing the battery end. 2024-08-20 01:14:02 +10:00
Robin Howard
7199396d40 case: Cage checkpoint, v7d, side-spring with wobble bottom-spring. 2024-08-19 23:59:22 +10:00
Robin Howard
effe208e84 case: Cage checkpoint, switched to one path, multiple pipes, manual selection of edges for different pipes. 2024-08-19 17:03:25 +10:00
Robin Howard
8c5ced5ce4 case: Cage checkpoint with one path, multiple profiles attached to it. (Failed) 2024-08-19 14:58:43 +10:00
Robin Howard
4875c6978f Revert "case: Cage checkpoint at corner-spring v7c attempt; places the battery and spring too close to the hot SAMD IC."
This reverts commit cc24ea2325.
2024-08-19 14:19:34 +10:00
Robin Howard
cc24ea2325 case: Cage checkpoint at corner-spring v7c attempt; places the battery and spring too close to the hot SAMD IC. 2024-08-19 11:07:53 +10:00
Robin Howard
65a14ec9b1 case: Cage checkpoint before reworking the wire-end of the battery. 2024-08-18 17:16:42 +10:00
Robin Howard
3e9f4c7bf7 case: Analysis (persistent section cut, manually done) for the battery cage. 2024-08-15 17:18:35 +10:00
Robin Howard
a078da6a07 case: WIP Battery cage v4 (? i have lost track at this point) before goosing with the perimeters some more. 2024-08-15 16:18:14 +10:00
Robin Howard
ac9c33bde2 case: Commits iterations on battery cage, add lsarger reference battery to match the first production batch. 2024-08-09 15:57:38 +10:00
Robin Howard
825574dd86 case: Wrapping CNC stuff up here; everything is waiting for approval from the team now. 2024-08-04 02:51:34 +10:00
Robin Howard
c23b685d8a case: Backing out switch back-chamfer. Having drawings explicitly say waiting for approval. 2024-08-03 17:54:08 +10:00
Robin Howard
458abe20f4 case (drawing): Case Face cutout mods; awaiting approval. 2024-08-03 17:39:01 +10:00
Robin Howard
84bffe624c case (drawing): Button drawing update. 2024-08-03 16:56:23 +10:00
Robin Howard
65b2cba06a case: Screen position adjustment (now working with parametric sizes), Button TRS-to-USB nub size reduction, and proposed Switch back-edge chamfer. 2024-08-03 16:33:07 +10:00
Robin Howard
1563323672 case: Increases screen cutout width, shifts display on PCB very slightly (0.15mm). 2024-07-22 00:27:35 +10:00
Robin Howard
9654fd23f3 case: Adds the squish-the-switch+buttons prototype battery cage, as a temporary test. 2024-07-19 15:44:25 +10:00
Robin Howard
58d5d66172 case: Switch slot reduced to 1.6mm, Switch drawings updated to reflect this, plus some rearrangement to show the datum/reference-point better. 2024-07-15 16:11:34 +10:00
Robin Howard
5c70ba56d5 case: Switch and Button tweaks, rev-03 drawings. 2024-07-13 03:07:36 +10:00
Robin Howard
7247b91730 case: Button and Switch raised-nub clearance now 0.1mm to the case, and wing/base now 0.15mm to the base of the interior pockets. 2024-07-12 17:52:51 +10:00
Robin Howard
3e0a7a41f2 case: Rejig the Button and Switch sketch dependencies and placements ahead of changing the clearance(s) to the case cutouts. 2024-07-12 16:23:00 +10:00
Robin Howard
aad9ea6666 case: Squares up the button wings. 2024-07-12 12:37:42 +10:00
Robin Howard
e8762ade6e case: Screen cutout rejiggery / dependency un-tangling, slight cutout size change, pg3 / face technical drawing fixed with revision added. 2024-07-10 23:47:09 +10:00
Robin Howard
63a9316139 case: Shift screen cutout 0.8mm to the right; correct tech drawing. (TODO: drawing needs a revision bump + notes.) 2024-07-09 13:46:13 +10:00
Robin Howard
d91c045e13 case: Battery cage (third attempt; have not cleaned up the other two yet).
Still a couple of things to fix:
- The hack-fix to stop the battery getting squashed is a bit crap and
  may not print right on 0.8 nozzles.
- The battery is _slightly_ lopsided; I want to shift the TRS-ward side
  support-loop further towards the TRS port a smidge to counteract this.

For both, I'm considering Daniel's suggestion of a couple of loops at
the top instead of just the one; it may reduce force on a particular
area of the battery, and help with the lopsidedness at the same time!

... and, obviously, TODO, clean up the unused cages.
2024-07-09 12:31:43 +10:00
Robin Howard
eefbf0243c case: A few attempts at battery cage; still in progress, but almost there. 2024-07-08 11:12:40 +10:00
Robin Howard
66032e1fe8 case: Adds initial go at a Battery Cage, with a simple FEM sim. 2024-07-01 23:46:37 +10:00
Robin Howard
54a85d676b case: Tidies up and rearranges models, exports, etc. 2024-06-22 17:18:58 +10:00
Robin Howard
0ea2407f7d case: Brings drawings and models into line with Daniel's drawing updates.
(The slot in the Switch and the size of the Button wings were off, as a
result of increasing tolerances.)
2024-06-21 17:49:12 +10:00
Robin Howard
3f0c6cb173 case: Rev 2; using with-revision-block template for drawings, and re-exporting the STEPs. 2024-06-20 22:53:34 +10:00
Robin Howard
97dacd2369 case (drawing): 3.8mm screw countersink diameter, bumping revision to 2. 2024-06-20 03:13:22 +10:00
Robin Howard
a0bb48caac case (drawing): pwease no crack polycarb case uwu 2024-06-19 20:55:59 +10:00
Robin Howard
52538cb0ad case (drawing): Some last clean-up edits and clarifications before sending these off. 2024-06-17 19:32:26 +10:00
Robin Howard
04202bd6a9 case (drawing): Finalising draft before we send these off. 2024-06-16 23:33:49 +10:00
Robin Howard
22009b6098 case (drawing): Initial (no-decoration) back drawing, WIP face drawing. 2024-06-16 14:25:25 +10:00
Robin Howard
3cd96d1f1c case: Geometry updates, so we can remove the weird offset tolerancing in the tech drawings. (Sorry.) 2024-06-13 16:50:28 +10:00
Robin Howard
65b22f6a7e case: Locking off the model (sans battery cage) before last round of tech drawing. 2024-06-11 01:15:11 +10:00
Robin Howard
ee3a540a24 case: Add break-edge chamfers for buttons+switch cutout external edges. 2024-06-03 01:58:50 +10:00
Robin Howard
10e6d15152 case: Have the TRS cutout approximate a circle (instead of being a slot), with straight sides for part of the face-half cut to avoid overhangs. 2024-06-02 19:00:08 +10:00
Robin Howard
08419f0e14 case: Switch cutout depth + shape change (now T-shaped). 2024-05-30 18:39:31 +10:00
Robin Howard
bf1613554a case: Checkpoint before SD, USB, TRS and touchpad retainer edits. 2024-05-29 00:23:49 +10:00
Robin Howard
bde9c6bcf9 case (drawing): Do most of the Button drawing. 2024-05-28 02:49:51 +10:00
Robin Howard
29c92b3997 case (drawing): Back dimensions for lip gaps; more Face dimensioning. 2024-05-27 03:20:07 +10:00