more work on pallet desk writeup

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len0rd 2018-08-31 10:50:45 -06:00
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@ -92,4 +92,32 @@ If you plan on covering the top in epoxy as I did, this is also a good time to m
### Legs ### Legs
With the desktop done it was time to move on to the legs. There are lots of different options on what to do here. I decided to go with some basic 4x4's. I measured a few bar counters/stools to decide what would be a good height for the legs. I finally decided on ~4ft. This allows the collapsed legs With the desktop done it was time to move on to the legs. There are lots of different options on what to do here. I decided to go with some basic 4x4's. I measured a few bar counters/stools to decide what would be a good height for the legs. I finally decided on ~4ft. This allows the collapsed legs to fit within the desktops footprint for easy portability.
As always transport with the Camry was enjoyable:
![4x4s in the Camry](/img/writeup/palletDesk/build-8-sm.png)
Nothing magic here, just measure and cut. There are definitely better ways to secure the cross beams to the legs, but the best I came up with was using metal plates. The long cross bar is removable, meaning the legs can be broken down into 3 pieces: the left 2 legs, the right 2 legs, and the long cross bar.
Securing the leg assembley to the desktop is done with bolts. Two massive bolts per leg are inserted in perpendicular directions through the desktop and leg. The 3/8" bolts are then secured with washer, split-locking washer and nut.
Once again, my impatience got the better of me, and I failed to sand the legs as much as I should have. Don't skimp on sanding!
![Unstained without long cross bar](/img/writeup/palletDesk/build-9-sm.png)
![Unstained with long cross bar](/img/writeup/palletDesk/build-10-sm.png)
### Stain and Epoxy
With the desk fully constructed, it was time to add the finishing touches to make it a usable piece of furniture. First up was staining. I went with a homemade solution for the stain. I let a gallon of vinegar, steel wool and hydrogen peroxide... ferment(?)... soak for a week. There are a lot of videos online about this type of homemade stain. The desired outcome of this stain is a rustic/aged look. The hydrogen peroxide helps add a red tint to the stain.
The results for me were a bit mixed. Some board took the stain beautifully; producing a slightly dark stain with a perfect hint of red. Others ate it right up and produced an incredibly dark wood with 0 red. Especially the legs, which the stain essentially just made dark brown. In hindsight, I should have tested the stain more on some scrap wood before applying it.
![Stained top](/img/writeup/palletDesk/build-11-sm.png)
![Stained desk](/img/writeup/palletDesk/build-12-sm.png)
That 5 gallon bucket next to the desk? That's the stain... I may have a little too much.
With everything stained I was ready to finish up by applying epoxy to the desktop. The idea here is that epoxy is fairly self-leveling, which will help reduce any error in my build. With using old beatup pallet wood, I also thought it best to use epoxy to avoid any latent splinters.